new material
Surface etched diamond products are advanced synthetic diamond materials designed for precision industrial applications requiring enhanced adhesion, surface modification, and functional integration. Utilizing controlled etching techniques, these diamonds feature optimized surface characteristics, improving their compatibility with coatings, bonding agents, and electronic components. They are widely used in semiconductor processing, high-performance cutting tools, biomedical applications, and optical systems, ensuring superior durability and efficiency.
Product Overview
Surface etched diamond products are created through a special surface etching process, which forms a pit-like rough structure on the surface of the diamond particles. This structure facilitates micro-fracturing of the particles during cutting, thereby enhancing the bond strength between the diamond particles and the tool matrix. By increasing the gripping force of the particles, the product effectively reduces the current, noise, and surface roughness during processing, improving both the quality and efficiency of the work. These diamond products are widely used in tools with metal and ceramic binders, especially in applications where particle holding strength, processing current, processing noise, and surface roughness are critical.
Features
- Surface Roughness of Particles: The surface etching process creates a pit-like rough structure, improving the bond strength between particles and the matrix.
- Increased Particle Holding Strength: Enhances the bond between diamond particles and the tool matrix, extending the tool's lifespan.
- Reduced Processing Noise and Current: Optimizes processing conditions, reducing noise and current during the machining process.
- Improved Surface Quality: Reduces surface roughness during processing, improving the quality of the processed surface.
- Wide Range of Applications: Suitable for various binder tools, especially excelling in electroplated tools where high requirements are needed.
Applications
- Metal and Ceramic Binder Tools: Suitable for manufacturing diamond tools with metal and ceramic binders.
- Electroplated Tools: Especially suitable for electroplated tools, improving the bond strength between particles and the matrix, optimizing machining performance.
- Precision Machining: Widely used in machining conditions with strict requirements for processing current, noise, and surface quality.
- High-Efficiency Cutting Tools: Used in various high-efficiency cutting tools where enhanced particle holding strength is required, improving machining quality and extending tool life.
