Product Features

• Machinability:This material is one of the few ceramics that can be processed with traditional metalworking tools (such as drilling, turning, and milling), significantly reducing production time and costs.
• Electrical and Thermal Insulation:As an electrical and thermal insulator, this material offers good stability and reliability in high-temperature and vacuum environments.
• High-Temperature Resistance:Without stress, the material can withstand temperatures up to 1000°C, making it suitable for various high-temperature applications.
• Dimensional Stability:With zero porosity and excellent dimensional stability, this material is ideal for manufacturing precision equipment and measuring tools.
• Thermal Cycling Resistance:While not suitable for rapid heating and cooling cycles, it shows good durability in stable temperature environments.
• Cost-Effective:Compared to other technical ceramic materials (like alumina), this material offers lower production costs in small-batch manufacturing.

Applications

• Precision Instruments and Measurement:This material is used to make high-precision parts for instruments and equipment, ensuring long-term stable operation.
• High-Temperature and High-Pressure Environments:Widely used as support, insulation, and sealing materials in high-temperature and high-pressure environments, such as rocket engines, welding equipment, and burner components.
• Ultra-High Vacuum Applications:Ideal for use in ultra-high vacuum environments that require zero outgassing, this material is used to manufacture support, sealing, and measurement reference components.
• Medical Equipment:Used to manufacture parts for medical devices, particularly in areas requiring high precision and dimensional stability.
• Electronics and Semiconductor Industry:In electronic components and semiconductor devices, this material serves as an electrical insulator and thermal isolator, providing exceptional performance.
• Optical and Research Fields:Due to its high-temperature resistance and machinability, this material is widely used in optical components and research equipment, especially in high-precision environments.

Machinable Ceramic Prosthetic Eyes are crafted using machinable ceramic material, which offers high-precision machining capabilities. This material can be processed using conventional metalworking tools (such as mills, drills, etc.) for cutting, drilling, grinding, and other processes, without the need for specialized ceramic processing equipment. It achieves an outstanding machining accuracy of up to 0.01mm, with surface roughness controllable to 0.1μm. It is widely used in fields requiring precision machining. With its high temperature resistance, low thermal conductivity, and excellent electrical insulation properties, Macor is an ideal material for prosthetic eye customization and other precision medical components.

Features

• Machinability: Can be processed using traditional metalworking tools, eliminating the need for specialized ceramic equipment. It offers high processing efficiency and low cost.
• High Temperature Resistance: Capable of withstanding high temperatures, making it suitable for harsh working environments.
• Low Thermal Conductivity: Its low thermal conductivity makes it suitable for use in high-temperature environments while maintaining temperature stability.
• Excellent Electrical Insulation: Exhibits exceptional electrical insulation properties, ideal for electrical insulation applications.
• High Precision Machining: Achieves machining accuracy of up to 0.01mm, with surface roughness as low as 0.1μm, suitable for applications requiring high precision and complex shapes.
• Chemical Stability: Offers zero porosity, no leakage, hardness, and rigidity, with radiation resistance and compatibility for welding with various materials.

Applications

• Medical Field: Used in the production of customized prosthetic eyes and other high-precision medical components.
• Electronic and Electrical Insulation Applications: Suitable for electrical components requiring high insulation properties, such as insulating parts in electrical power equipment.
• High-Temperature Applications: Used in high-temperature environments, such as thermal management components and heat protection parts.
• Precision Machinery: Ideal for manufacturing machinery parts requiring high precision and complex geometries, especially in applications with high wear resistance.
• Radiation Protection: Suitable for radiation shielding applications, such as protective materials for nuclear power plants.

Machinable Ceramic Structural Components are engineering materials that offer excellent machinability, designed for high-precision and complex shapes in industrial applications. These ceramic components can be processed using conventional metalworking tools, such as drilling, milling, grinding, and polishing, without the need for specialized ceramic processing equipment. This reduces the manufacturing cost and lead time of complex parts. That ceramics can be machined just like metals, making them ideal for installation and fixation in various precision mechanical devices.

Features

• Easy Machinability: Can be cut, drilled, ground, and polished using standard metalworking tools without requiring specialized ceramic processing equipment.
• High Temperature Stability: Maintains mechanical stability and dimensional accuracy at temperatures up to 800°C, suitable for high-temperature applications.
• Outstanding Electrical Insulation: Offers extremely high electrical insulation strength (30 kV/mm) and volume resistivity (10^16 Ω·cm), ideal for electronic and high-voltage applications.
• Thermal Management: Low thermal conductivity (1.71 W/(m·K)) and excellent thermal shock resistance (△T 200°C), suitable for environments with rapid temperature changes.
• Chemical Stability: Does not absorb moisture and has zero permeability, maintaining excellent performance in various chemical environments.

Applications

• Aerospace: Used as insulators and supports in spacecraft thermal management systems, handling parts exposed to extreme temperatures.
• Semiconductor Manufacturing: Serves as handling arms or support structures in semiconductor fabrication equipment, ideal for cleanroom environments.
• Laboratory Equipment: Widely used in precision components for laboratory analysis and testing equipment.
• Electrical Insulation Applications: Used as insulators in power and high-voltage equipment, preventing arcing and current leakage.
• Thermal Management Applications: Applied in heat dissipation components for electronic devices, particularly in temperature-sensitive or high-voltage equipment.

Product Features:

• Superior Vacuum Performance:Zero porosity and zero outgassing make it ideal for ultra-high vacuum environments, ensuring no outgassing risks.
• High-Temperature Stability:Continuous use temperature up to 800°C, with peak temperatures reaching 1000°C, ensuring stable operation in extreme conditions.
• Good Thermal Expansion Compatibility:The coefficient of thermal expansion (CTE) matches that of most metals and sealing glasses, making it suitable for sealing and supporting precision equipment.
• Low Thermal Conductivity and Electrical Insulation:Excellent electrical insulation properties and low thermal conductivity, making it ideal for applications such as electrode supports and burner blocks in high-temperature, electrically intensive operations.
• Precision Machinability:Can be machined into complex shapes with high precision using traditional metalworking tools like milling, turning, and drilling.
• Dimensional Stability:Macor material maintains dimensional stability under high radiation environments, making it suitable for use as a reference material in precision measurements.
• High Strength and Durability:Retains high mechanical strength under high-temperature and high-pressure conditions, ensuring long-term reliability.

Applications:

• High-Temperature and High-Pressure Applications:Ideal for support and sealing materials in environments such as welding nozzles, electrode supports, and burner components.
• Ultra-High Vacuum Environments:Widely used in ultra-high vacuum applications such as particle accelerators, optical equipment, and semiconductor manufacturing accessories.
• Medical Devices:Used in medical devices to manufacture inert and highly precise components, such as surgical tools and equipment supports.
• Precision Instruments:Applied in precision measurement and testing equipment as a stable, high-temperature reference material.
• Welding and Cutting Equipment:Used in welding equipment nozzles, torch tips, and other components, as its non-wetting properties prevent molten particles from adhering, ensuring nozzle efficiency.
• Electronics and Optics:Used as a stable and reliable support and insulation material in electronic components and optical equipment.

Product Features:

• High-Temperature Stability:Maintains mechanical stability and dimensional accuracy at temperatures up to 1000°C.
• Machinability:Can be easily cut, drilled, milled, and ground using traditional metalworking tools (such as mills, drills, etc.), reducing machining costs and improving efficiency.
• High Mechanical Performance:Strong mechanical strength that ensures structural stability and functionality under high-temperature and high-pressure conditions.
• Electrical Insulation:Exceptional electrical insulation strength, making it suitable for high-voltage electrical and electronic applications.
• Thermal Conductivity:Excellent thermal conductivity and stability, ideal for applications requiring high-temperature stability and thermal management.
• Corrosion Resistance:Strong resistance to chemical corrosion, ensuring performance in harsh environments.
• High Surface Quality:Smooth, flat surface with high precision, meeting the requirements of high-end industrial applications.

Applications:

• High-Temperature Applications:Widely used in aerospace, energy, metallurgy, and other high-temperature environments for fixed supports, brackets, and other components.
• Electronics & Electrical Equipment:Used as support and isolation components in electrical insulation and high-voltage equipment to ensure stable operation.
• Precision Machinery:Applied in precision machinery and automation equipment as fixed supports and device mounts.
• Chemical & Petrochemical Industries:Suitable for applications that require high corrosion resistance and high-temperature stability in the petroleum and chemical industries.
• Vacuum Applications:Used in vacuum environments as sealing and support materials, offering excellent vacuum sealing performance.
• Optical Equipment:Provides high-quality support and stability in the manufacturing of high-precision mirrors and optical components.

Machinable Ceramic Ultra-High Vacuum Lens Supports are made from machinable ceramic material, combined with the excellent properties of fluorine mica and borosilicate glass. This material has zero porosity and zero outgassing rate, making it particularly suitable for applications in ultra-high vacuum environments. Macor not only maintains stability in extreme temperatures (up to 1000°C) and high-pressure conditions but also offers excellent thermal expansion compatibility, making it ideal for use in precision environments. Through multi-axis CNC machining, that material can be quickly shaped into complex designs, making it widely applicable in advanced research and industrial fields.

Features

• Ultra-High Vacuum Performance: Exhibits zero porosity and zero outgassing rate, stable in ultra-high vacuum environments down to 10^-10 Pa.
• High-Temperature Stability: Suitable for continuous use at temperatures up to 800°C, with peak temperatures reaching up to 1000°C, designed for high-temperature operations.
• Good Thermal Expansion Match: The thermal expansion coefficient matches most metals and sealing glasses, preventing material deformation due to temperature differences.
• Machinability: Can be easily machined using conventional metalworking tools (e.g., milling, drilling, etc.) to accommodate various complex shapes and design needs.
• High-Precision Machining: Offers high machining precision with roughness as low as Ra 0.8 µm, and can be further polished to Ra 0.05 µm, meeting strict precision requirements.
• Electrical and Thermal Management Performance: Excellent electrical insulation and thermal conductivity, suitable for supporting precision equipment and sensitive components.
• Mechanical Strength and Stability: Maintains mechanical strength and stability under high-pressure and harsh environmental conditions, ensuring long-term reliability.

Applications

• Ultra-High Vacuum Applications: Widely used in advanced research, experimental equipment, and particle accelerators for lens supports and precision components in ultra-high vacuum environments.
• High-Temperature and High-Pressure Environments: Suitable for high-temperature and high-pressure equipment in aerospace, semiconductor manufacturing, materials science, and more.
• Electronics and Optical Equipment: Used in high-precision optical systems, electron microscopes, fiber optic sensors, and other high-end electronic devices, ensuring efficient operation and stability.
• High-Precision Measurement and Testing: Provides strong and reliable support in experimental and testing equipment that requires high precision and stability.
• Vacuum Sealing and Packaging: Used as effective support and isolation materials in vacuum sealing systems, ensuring device sealing integrity and durability.