new material
Morpholine synthesis catalyst is a high-performance catalytic material designed for the selective conversion of diethylene glycol or other precursors into morpholine with superior efficiency and stability. Engineered with optimized metal-supported formulations, it enhances reaction kinetics, improves yield selectivity, and ensures prolonged operational lifespan for industrial applications. This catalyst is widely used in fine chemical synthesis, pharmaceutical intermediate production, and large-scale solvent manufacturing, delivering reliable performance for continuous catalytic conversion.
Product Overview:
The Morpholine Synthesis Catalyst is an industrial catalyst based on modified alumina as a carrier, with special additives, primarily used in the synthesis of morpholine. The active components consist of dual transition metals, and it has been successfully applied in various industrial processes. This catalyst offers high activity, excellent product selectivity, operational flexibility, and stable performance. The normal lifespan of this catalyst can exceed 28 months, with a catalyst consumption rate of less than 0.5 kg per ton of morpholine, ensuring high efficiency and cost-effective production.
Key Features:
- High Activity:The catalyst’s high activity ensures efficient conversion during the reaction process.
- Excellent Selectivity:Effectively selects the desired target product while minimizing side reactions.
- Stable Performance:The catalyst maintains excellent stability over long operation cycles.
- Long Lifespan:Typical lifespan exceeds 28 months, reducing the frequency of catalyst replacements and production downtime.
- Low Consumption:Catalyst consumption is less than 0.5 kg per ton of morpholine, reducing production costs and improving economic efficiency.
Applications:
- Chemical Synthesis:Widely used in the industrial production of morpholine.
- Pharmaceutical Industry:Serves as a key catalyst for the production of important intermediates in pharmaceutical synthesis.
- Industrial Chemical Synthesis:Suitable for various chemical synthesis reactions requiring high selectivity and catalytic activity.
| Property | Value |
| Appearance | Brown-black clover-like strip |
| Size (mm) | ∮(2-3)×(3-15) |
| Radial Crush Strength (N/cm) | ≥100 |
| Bulk Density (kg/L) | 0.70-0.90 |
| Active Component Content (%) | 20-30 |
| Process Conditions | Value |
| Pressure (MPa) | 1.3-2.0 |
| Temperature (℃) | Initial Inlet: 207-210 |
| Final Inlet: 225-230 | |
| DEG Space Velocity (H-1) | 0.09-0.13 |
| Raw Material Composition | Diethylene Glycol, Ammonia, and Hydrogen (without sulfur and sulfides) |
| Diethylene Glycol Consumption | ≤1.55 tons/ton (ensuring that the recovery rate of morpholine in the separation process is no less than 97%) |
| Liquid Ammonia Consumption | ≤0.32 (system ensures sealing, no ammonia recovery when venting gas; consumption is lower if recovered) |
| Hydrogen Consumption | ≤150 Nm³/ton |
