Methanol-to-Gasoline (MTG) Catalyst
Methanol-to-Gasoline (MTG) Catalyst
Methanol-to-Gasoline (MTG) Catalyst
Methanol-to-Gasoline (MTG) Catalyst

Methanol-to-Gasoline (MTG) Catalyst

  • element:Molecular Sieve
  • purity:High
  • shape:Cylindrical or Trifoliate
  • specification:Diameter Φ2.0×2–10mm
  • packaging:Packaging provided as per customer requirements

Methanol-to-Gasoline (MTG) catalyst is an advanced catalytic material designed to efficiently convert methanol into high-quality gasoline through selective hydrocarbon transformation. Engineered with optimized zeolite-based formulations, it enhances reaction kinetics, improves gasoline yield, and ensures prolonged operational stability for industrial applications. This catalyst is widely used in synthetic fuel production, alternative energy refining, and large-scale petrochemical processing, providing reliable performance for continuous gasoline synthesis operations.

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Product Overview:
The Methanol-to-Gasoline (MTG) Catalyst utilizes high-efficiency molecular sieve technology to convert methanol into gasoline. The process involves dehydration to produce dimethyl ether (DME), which is further converted into light olefins, and eventually generates a mixture containing straight and branched alkanes, aromatics, and cycloalkanes. This catalyst maintains excellent selectivity and stability throughout its use, producing high-octane gasoline, with a stable increase in gasoline yield as the catalyst undergoes deactivation.

Key Features:

  • High Conversion Rate & Selectivity:Achieves 100% conversion of methanol in a single pass. The gasoline produced contains less than 1% benzene, under 40% aromatics, and under 30% olefins.
  • Strong Stability:The catalyst has a long single-pass lifetime, with minimal variations in gasoline yield and octane number. The catalyst can last up to 540 hours per cycle, with stable gasoline yield even after deactivation.
  • High-Octane Gasoline:Gasoline produced has a research octane number (RON) of 90 or higher, ensuring high product quality.
  • Low Wear Rate:Catalyst wear rate is less than 3%, extending its service life.
  • Strong Adaptability:The catalyst can replace existing traditional catalysts and is suitable for various types of methanol feedstocks, including coal-based methanol, fermentation methanol, crude methanol, and refined methanol.

Applications:

  • Methanol-to-Gasoline Process:Widely used in the MTG process to convert methanol, coal-based methanol, fermentation methanol, crude methanol, and refined methanol into gasoline.
  • Petroleum Refining and Chemical Production:Used to replace traditional catalytic cracking techniques to produce high-octane gasoline, widely applied in refining and chemical industries.
  • Gasoline Blending:Can be used to adjust gasoline components, providing high-quality blending stocks for gasoline.
ItemEnterprise SpecificationTesting Method
Product Type (Type)Methanol to Gasoline Catalyst/
Product ID (ID)NKC-18/
ShapeCylinder or Clover-like/
ColourWhiteVisual inspection
Diameter (mm)Φ2.0×2~10Caliper
Bulk Density (g/ml)0.65±0.05Cylinder method
Crushing Strength (N/mm)>10.0Intensity meter
Cation TypeH/
Surface Area (BET) m²/g≥280BET
Adsorption (n-hexane) m/m %//
Micro Pore Volume (Micro PV) cc/g≥0.27BET
Sodium Oxide (Na₂O) m/m %≤0.1Chemical method

 

ProductYield (wt%)
Methanol + Ether0
Hydrocarbons43.4
Water56
CO, CO₂0.4
Others0.2
Total100

 

Componentm%Percentage
Light-end Gas1.40.61%
Propane5.52.39%
Propylene0.20.09%
Isobutane8.63.73%
n-Butane3.31.43%
Butylene1.10.48%
C5+ Gasoline Fraction79.934.68%
Total100100%
Gasoline Octane91~95

 

ItemRange
Methanol Reactor Inlet Temperature (℃)260~280
Methanol Reactor Outlet Temperature (℃)370~380
Gasoline Synthesis Reactor Inlet Temperature (℃)350~360
Gasoline Synthesis Reactor Outlet Temperature (℃)400~450
Pressure (MPa)0.8~1.0
Heavy Space Velocity (h⁻¹)1.0~2.0
ItemValue
Dry Point204
C5+ Gasoline95
Actual Gums (mg/100ml)3
C45
Sulfur and Nitrogen (ppm)≤10
Octane ValueResearch Method: 93, Motor Method: 83
Componentm%
n-Alkanes4.6
Isoalkanes41.6
Olefins9.5
Naphthenes9.2
Aromatics35.1
Tetramethylbenzene1.84
Distillation PointTemperature (℃)
10%61
50%99
90%166

 

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