CVD diamond tool-grade self-supporting film is a high-performance synthetic diamond material engineered for precision tooling applications. Manufactured through chemical vapor deposition (CVD), this film exhibits superior hardness, thermal conductivity, and wear resistance, making it ideal for cutting, grinding, and machining operations requiring extreme durability. Its self-supporting structure eliminates the need for additional backing materials, ensuring enhanced tool longevity and efficiency across various industrial sectors, including aerospace, automotive, and semiconductor manufacturing.
Product Overview
CVD diamond self-supporting films are large, semi-transparent diamond thin films without metallic catalysts or non-metallic binders. The crystal grains are disordered and there are no brittle cleavage planes, presenting isotropy. This unique film structure gives the CVD diamond film high removal rates and toughness, displaying self-sharpening properties, making it ideal for high-precision machining applications. The diamond film's high thermal conductivity and broad spectral range further enhance its performance in thermal, optical, and electrical applications.
Features
- High Removal Rate and Toughness: The diamond film exhibits excellent removal efficiency and high toughness.
- Self-Sharpening: The surface of the film continuously maintains sharp cutting angles, ensuring excellent cutting performance.
- High Thermal Conductivity and Broad Spectral Range: The film offers outstanding thermal, optical, and electrical properties, suitable for high-precision technical fields.
- Isotropy: The isotropic structure of the film improves its machining performance and stability.
Applications
- Diamond Rollers and Dressing Tools: Used for dressing abrasives like alumina and grinding wheels.
- Cutting Tools: Suitable for cutting hard alloys, engineering plastics, and composite materials.
- High-Precision Machining: Provides excellent machining results and durability in high-precision applications.